Industrial facilities have unique air quality challenges. So, an industrial air filtering system is essential for clean & safe air quality in industrial environments. The use of efficient air filtration systems has become a necessity for companies globally, as concerns over air pollution and its effects on health and the environment grow. In this complete guide to an industrial air filtration system, we will cover everything you need to know. You will learn how they work, their benefits, types, and even some key factors to choose the right system for your industrial facility. So, let’s start with the basics.
What is an Industrial Air Filtration System?
An industrial air filtration system is an advanced device that is designed to remove air pollutants. These pollutants contain contagious contaminants and particulate matter like dust, gases, airborne chemicals, fumes, and more generated by manufacturing processes. These systems improve indoor air quality (IAQ) which can negatively impact human health, product quality, and operational efficiency. An industrial air filtration system is mandatory for maintaining a healthy & safe working environment because it protects workers & equipment from the harmful effects of airborne particles.
Now, let’s discuss why you need an industrial air filtration system
It is a fact that exposure to airborne contaminants like dust particles, fumes, and chemicals can lead to respiratory problems, skin irritation, and other health issues. A 2021 study by the National Institute for Occupational Safety and Health (NIOSH) found that long-term exposure to silica dust, commonly found in construction & manufacturing, significantly increases the risk of lung cancer. Industrial air filtration systems help safeguard worker health by removing these harmful contaminants.
To Comply with Environmental Laws and Preserve Product Quality
Airborne pollutants may gather on items or equipment and reduce their quality & functionality. To avoid product contamination, it is mandatory to maintain a clean air environment in sectors such as food processing, electronics, and pharmaceuticals. Now, the regulations that restrict the amount of air pollution emissions apply to many industrial activities. Due to its ability to capture pollutants prior to their escape into the environment, an industrial air filtration system becomes essential for maintaining compliance with these requirements.
For Equipment Protection & Energy Efficiency
Dust and other airborne particles can cause damage to sensitive equipment which leads to higher maintenance costs & downtime. By keeping impurities out of delicate gear, an industrial air filtration system helps equipment last longer.
Better airflow within a building can increase the effectiveness of heating, ventilation, and air conditioning (HVAC) systems when clean air filters are used. This results in less energy being used and less money spent on operations.
Here are the Benefits of Using an Industrial Air Filtration System
The advantages of installing an industrial air filtration systems are numerous:
- Improved worker health and safety
- Enhanced product quality
- Reduced environmental impact
- Extended equipment lifespan
- Increased energy efficiency
- Improved worker morale and productivity (clean air can lead to better focus and concentration)
How Do Industrial Air Filtration Systems Work?
An industrial air filtration system works by drawing contaminated air into the system, passing it through a series of filters, and then releasing clean air back into the environment. The filters within these systems are designed to capture particles of various sizes. These can be large dust particles or microscopic pollutants.
The primary components of an industrial air filtration system consist of:
- Air Intake: Contaminated air is drawn into the filtration system through an intake mechanism.
- Filtration Media: Now, the air passes through a series of filters, like pre-filters, HEPA filters, and activated carbon filters. It depends on the type of contaminants that is present.
- Clean Air Outlet: Finally, clean air is released back into the environment once the air has been filtered.
Types of Industrial Air Filtration Systems
There are several types of industrial air filtration systems available in the market. Each one is designed to address specific types of contaminants & pollutants. We are listing some of the most common types here:
Mechanical Filtration Systems
This type of industrial air filtration system utilizes filters to physically remove pollutants from the air. Because HEPA (High-Efficiency Particulate Air) filters are so effective at eliminating particles as fine as 0.3 microns, they are often used in mechanical filtering systems.
Electrostatic Precipitators
These systems use an electrostatic charge to remove particles from the air. As air passes through the system, the particles are charged and then attracted to collection plates, where they are removed from the air stream.
Activated Carbon Filters
An activated carbon industrial air filtration system is used to remove odors, gases, volatile organic compounds (VOCs), and more from the air. These filters work by adsorbing the contaminants onto the surface of the carbon particles.
UV-C Germicidal Lamps
UV-C lamps kill bacteria, viruses, and other microorganisms in the air. These lamps emit ultraviolet light, which damages the DNA of the microorganisms and prevents them from reproducing.
But, now the question is which one is the best for you. Don’t worry we have listed some key considerations for choosing an industrial air filtration system for you.
How to Choose the Best Industrial Air Filtration System?
When choosing an industrial air filtration system for your facility, there are several key factors to consider, like:
- You need to consider the type & size of contaminants present in your facility, as well as any specific requirements for removing gases, odors, microorganisms, etc.
- You will have to determine the airflow capacity required to adequately filter the air in your space. This will depend on factors such as the size of the facility, the level of contamination, and the number of air changes per hour required.
- We suggest that you look for an industrial air filtration systems that is energy-efficient and cost-effective to operate, with low energy consumption and long filter life.
- Make sure that the system you choose complies with relevant regulations & standards for air quality and pollution control in your industry.
It is right to say that an industrial air filtration system is essential for preserving clean air in workplaces and shielding machinery & personnel from dangerous airborne particles. However, you should choose one after taking into account many factors, including regulatory compliance, energy efficiency, airflow capacity, and pollutants. You can find such all-in-one industrial air filtration system options at Aerolube. The company offers the best air filtration equipment & technology at a reasonable price. Connect with Aerolube to discuss your requirements.
